In my 2nd 1:1 mock up I thought i had resolved the arms. turns out I didn't. as you can see below.
The bottom of the arm didn't meet up with the top of the seat as I had thought it would and the angle of the corner didn't meet up with front part of the arm.
To resolve this i took another piece of cardboard and and drew out where it should go on my model. You can see in the bottom three images the new arm that fits and the flat version is the last image. Fingers crossed this will translate into X-board!
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